LTM0239 rev 2 AquaCal AutoPilot Great Big Bopper Operation and Installation Manual
Page 6 Polishing 1) Do not touch, or otherwise attempt to polish the evaporator. Polish the heat pump’s cabinet panels using an approved polishing a
Page 7 Probe inserted into port when measuring water temperature to and from the heat pump 3.2.c Water Flow Rates CAUTION - Failure to heed the
Page 8 3.2.e Irrigation and Storm Run-Off Irrigation water spray can damage heat pump components. Regardless of water quality, it is important that i
Page 9 SECTION 4 - INSTALLATION WARNING - Failure to heed the following may result in injury or death. Installation of this equipment by anyone o
Page 10 4.1.c Access Panels Figure 4 4.2 Placing Heat Pump 4.2.a Indoor versus Outdoor Installation Outdoor heat pump installations are recommend
Page 11 4.2.d Planning for Condensation The heat pump can produce a large amount of condensation. This condensation must be directed away from the he
Page 12 4.3.a Plumbing Diagrams TEMPERATURE / PRESSURE PORTS INSTALLATION DIAGRAM Figure 5 PLUMBING EXAMPLE 1 (U-FLOW COLLECTION HEADER) GBB
Page 13 PLUMBING EXAMPLE 2 (U-FLOW COLLECTION HEADER) GBB = Great Big Bopper B = Bypass Valve P = Circulation Pump S = Skimmer
Page 14 PLUMBING EXAMPLE 4 (Z-FLOW COLLECTION HEADER) GBB = Great Big Bopper B = Bypass Valve P = Circulation Pump S = Skimmer
Page 15 4.3.c Water Connections to Heat Pump The Great Big Bopper is supplied with 4" PVC plumbing unions. Connection to site plumbing is made
TABLE OF CONTENTS SECTION 1 - GENERAL INFORMATION 1.1 Contacting AquaCal AutoPilot ...
Page 16 Len Gordon Switch In this orientation rotate top of adjustment wheel TOWARD you to decrease water pressure required to start heat pump. Tab s
Page 17 4.4 Wiring WARNING - Failure to heed the following may result in injury or death. The information contained in this section is intended
Page 18 Data Plate Example Figure 14 4.4.f Verify Transformer Tap Voltage settings must be confirmed and set correctly on the heat pump depending o
Page 19 4.4.g Three Phase Monitor Adjustment If heat pump uses three-phase voltage, settings must be confirmed on heat pump’s phase rotation monitors
Page 20 VOLTAGE # VOLTAGE AS SHOWN ON DATA PLATE MEASURED RUNNING VOLTAGE SET LINE VOLTAGE SET PERCENT UNDER VOLT SET PERCENT OVER VOLT A & B 2
Page 21 2) Program the heat pump to accept an external controller’s signal. See section entitled “Configuring for External Controller” on page 23 fo
Page 22 4) Unscrew control panel assembly and gain access to control board. 5) Remove and reposition jumper located at the upper right hand corner
Page 23 4.5.b Service Level Programs STEPS EXPLANATION Entering Service Menu Press and hold “Up” and “Down” buttons simultaneously. "CF1" c
Page 24 STEPS EXPLANATION Calibrating Water Sensor If it is believed the displayed temperature does not match the actual temperature, follow the step
Page 25 STEPS EXPLANATION Adjusting Dead Band Differential The dead band differential determines the number of degrees the water temperature must ris
TABLE OF CONTENTS 4.3.e Water Flow (Pressure) Switch Adjustment ... 15 4.4 Wiring
Page 26 4.6 Optional Installation 4.6.a Pool and Spa Combination Heating The heat pump comes equipped with two thermostats; one for pool and one for
Page 27 SYMPTOM RULE OUT RESOLUTION Incorrect mode setting STEP 2: Confirm correct mode is selected. See “Setting Operating Mode” on page 3. If hea
Page 28 SYMPTOM RULE OUT RESOLUTION Heating wrong body of water STEP 6: Confirm valves are correctly positioned to heat correct body of water. If hea
Page 29 SYMPTOM RULE OUT RESOLUTION Incorrect mode setting STEP 2: Confirm the heat pump mode is set to “OFF”. See “Setting Operating Mode” on page
Page 30 SYMPTOM RULE OUT RESOLUTION STEP 3: Call heat pump installer or AquaCal AutoPilot Customer Support for further assistance. Table 14 5.2 Fau
Page 31 FAULT CODE RULE OUT RESOLUTION High refrigerant charge. STEP 6: A qualified HVAC technician should confirm coolant charge is correct for both
Page 32 FAULT CODE RULE OUT RESOLUTION “OtA” Indicator Incoming water temperature exceeded 110° F and unit is locked (Over Temperature Alarm). Heat
Page 33 SECTION 6 - APPENDIX 6.1 Available Accessories NAME PART # DESCRIPTION EXTERNAL FLOW SWITCH KIT 0040S Used for automatic pool/spa the
TABLE OF CONTENTS “CSE” Indicator ... 32 “CEr”
Page 1 SECTION 1 - GENERAL INFORMATION 1.1 Contacting AquaCal AutoPilot Web www.AquaCal.com Phone (727) 823-5642 8-5 pm, Eastern M-F Fax (727) 821-
Page 2 SECTION 2 - OPERATION 2.1 Control Panel The following information outlines how the control panel will operate for a standard installation. Co
Page 3 2.1.d User Level Programs The heat pump allows for two levels of programming; User-level and Service-level programming. This section describes
Page 4 STEPS EXPLANATION Enabling Lockout Option Press and hold “Up” and “Down” buttons simultaneously until “CF1” is displayed. If “LOC” is briefly
Page 5 2.2 Heating Water 1) Heat pump’s mode is set to “HEA”. 2) Thermostat is set to desired water temperature. 3) Water pump’s time clock is o
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